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Industrial rechargeable battery pack disassembly

As a definition for this paper, semi-destructive disassembly technologies aim to separate components of a EVB by destroying connecting elements such as screws or …

What is a battery pack disassembly?

Robotic disassembly involves several research topics such as Task and Motion Planning (TAMP), robot tool design, and robot sensor-guided motion. Battery pack disassembly is a part of this field of applications as a practical approach to preserving operators’ safety and health by coping with the high variability of products [38, 64].

Can a robotic cell disassemble a battery pack?

The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility and productivity. The paper introduces guidelines for designing a robotic cell to disassemble a battery pack with the support of an operator.

Is a fully automatic battery pack disassembly possible?

Battery pack disassembly is a part of this field of applications as a practical approach to preserving operators’ safety and health by coping with the high variability of products [38, 64]. However, most authors agree that a fully automatic battery pack disassembly is not feasible with the current constraints [17, 21, 37, 41, 56].

Are battery pack designs a key obstacle to automated disassembly?

As identified in various studies, a key obstacle is the significant variation in battery pack designs, which complicates the automation process . Thompson et al. highlighted that the diversity in battery pack designs, along with the use of various fixtures and adhesives, impedes automated disassembly.

How to design a battery disassembly system?

The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.

How to discharge a battery before disassembly?

For a controlled discharging before first step of disassembly, the specific connector models of the high-voltage plug and low-voltage plug, the CAN Connections, the necessary current flows for the battery management system (e.g., 12 V), as well as the specific release commands must be given by the OEM.

Disassembly technologies of end-of-life automotive battery packs …

As a definition for this paper, semi-destructive disassembly technologies aim to separate components of a EVB by destroying connecting elements such as screws or …

Robotics for electric vehicles battery packs disassembly towards ...

This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling. The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility and ...

An Approach for Automated Disassembly of Lithium …

The variability of individual component geometries within a battery pack, as well as the increased complexity across different battery pack designs, is a key challenge for automating the disassembly process. In …

Design for Assembly and Disassembly of Battery Packs

Adding a part to a vehicle means it must be assembled as well as disassembled which results in a need for a product that is optimal for an assembly-line. A literature study is therefore conducted in this project to improve the understanding of methods including modularisation as well as Design for Assembly and Design for Disassembly.

Review Robotised disassembly of electric vehicle batteries: A ...

The projects and fundings share a common global objective: advancing solutions rooted in automation and robotics to facilitate the non-destructive disassembly of battery …

Enhancing Disassembly Practices for Electric Vehicle Battery Packs: …

In the specific context of lithium–ion battery (LIB) pack disassembly, research has demonstrated that human–robot collaboration is the most effective approach. Robots can …

Robotics for electric vehicles battery packs disassembly …

This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling. The analysis highlights that a complete …

Enhancing Disassembly Practices for Electric Vehicle Battery Packs…

In the specific context of lithium–ion battery (LIB) pack disassembly, research has demonstrated that human–robot collaboration is the most effective approach. Robots can efficiently cut the battery pack, while technicians can quickly sort battery components and handle connectors or fasteners that might be challenging for robots.

An Approach for Automated Disassembly of Lithium …

In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a...

Review Robotised disassembly of electric vehicle batteries: A ...

The projects and fundings share a common global objective: advancing solutions rooted in automation and robotics to facilitate the non-destructive disassembly of battery packs, focusing on enabling efficient reuse and remanufacturing of EVBs.

End-of-life electric vehicle battery disassembly enabled by …

Disassembly of parts of interest at the LIB pack-, module-, and cell-level can support metallurgical, chemical, and physical separation processes for material reclamation in …

Disassembly technologies of end-of-life automotive battery packs …

As a definition for this paper, semi-destructive disassembly technologies aim to separate components of a EVB by destroying connecting elements such as screws or structural components of the battery pack. The purpose of these technologies is usually to efficiently disassemble non-detachable joints while preserving the ability to reuse key ...

An Approach for Automated Disassembly of Lithium-Ion Battery Packs …

The variability of individual component geometries within a battery pack, as well as the increased complexity across different battery pack designs, is a key challenge for automating the disassembly process. In addition, the high variance in the weights of the components to be disassembled poses a difficulty for the requirement-oriented and ...

Robotics for electric vehicles battery packs disassembly

This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling.

End-of-life electric vehicle battery disassembly enabled by …

Disassembly of parts of interest at the LIB pack-, module-, and cell-level can support metallurgical, chemical, and physical separation processes for material reclamation in purer states [14], [15], [16]. With effective disassembly, it has been proven that a high recovery yield of over 80% of the total LIB mass can be produced.

An Approach for Automated Disassembly of Lithium-Ion Battery Packs …

In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a...

Design for Assembly and Disassembly of Battery Packs

Adding a part to a vehicle means it must be assembled as well as disassembled which results in a need for a product that is optimal for an assembly-line. A literature study is therefore …

An Approach for Automated Disassembly of Lithium-Ion Battery …

battery pack. The sequential order of the individual process steps and the subordinate partial disassembly tasks can vary depending on the system design [13–15]. In most system …

An Approach for Automated Disassembly of Lithium-Ion Battery Packs …

battery pack. The sequential order of the individual process steps and the subordinate partial disassembly tasks can vary depending on the system design [13–15]. In most system concepts, such as that of the Audi e-tron 50, the battery pack cover has to first be removed before the electrochemical state of the battery pack can be determined

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